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Automatic ERW Pipe Mill Line / Carbon Steel Tube Production Line

Hebei Tengtian Welded Pipe Equipment Manufacturing Co.,Ltd.
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Automatic ERW Pipe Mill Line / Carbon Steel Tube Production Line

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Brand Name : Tengtian

Model Number : HG60

Certification : CE, ISO9001, BV

Place of Origin : HEBEI,CHINA

MOQ : 1 set

Price : Negotiated

Payment Terms : L/C, T/T, Western Union

Supply Ability : 60 set per year

Delivery Time : 2.5 months

Packaging Details : Export waterproof and Seaworthy packing.

Cutting Saw : Friction Saw Cutting

worm gearing : Max.80m/min

pipe thickness : 4.0-10.0mm

Max.Thickness for Square Pipe : 0.8-3.0mm

product speed : Max 50m/min

material : carbon steel,stainless steel,low alloy steel

Pipe Diameter : 21 - 63mm

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Straight seam high frequency erw pipe mill/tube mill
Industry's first two-year free warranty, quality assurance
Passed the IS09001:2000 international standard certificatio

High-frequency welded pipe machine is a straight seam welded pipe machine, and other pipe machine is different from the place of its welding. High-frequency welded pipe machine is the use of high-frequency resistance vortex is the pipe hot melt and condensation to produce pipe. High-frequency welded pipe machine because of the welding speed, more and more people of all ages, such as oil pipe, natural gas and other large pipe are made using high-frequency welded pipe machine.

Product advantage:

  1. High precision
    between level roller jumps 0.01,between frame and slide clearance ≤0.02, frame vertical degree ≤0.05, each frame parallel degree ≤0.1,steel pipe diameter and roundness error≤0.08
  2. Use Japanese technology to make foreign clients requirment who need the high accuracy requirement
  3. Schedulable use the worm gear and worm adjustment, the adjustment precision is high, energy accurately
  4. The scraping scar can be adjusted 3D adjustment , scraper can along the steel circle ±20 ° rotation.
  5. Round become square is Turkish head push square, can reduce mold weight, forming stable, uniform R Angle.
  6. Level up shaft increase nylon damping block, reduce the impact to the shaft and bearing.

Production Process

Scroll up → Uncoil → Flattening → End Shear & Butt Welding → Accumulator → Forming → High-frequency induction welding→ Removing external burr → Cooling → Sizing → Cutting → Checking & Collecting → Accessing Warehouse

Specifications:

1. Raw Material

1 Mateairal applcaition Hot or cold rolled steel strips, galvanzied steel strips
2 Material grade Low-carbon steel, low alloy steel: δs≤345Mpa
3 ID of the steel strips Φ508-Φ610mm
4 OD of the steel strips Φ800-Φ2000mm
5 Coiler weight Max.4000kg

2. Production Range:

Round Pipe 32- 140mm Thickness: 1.0-5.0mm
Square Pipe 25*25- 110*110mm Thickness: 1.0-4.0mm
Rectangular Pipe 20*30 - 90*120mm Thickness: 1.0-4.0mm

3. H.F. Welder: GGP300Kw Solid State High Frequency Welder

4. Line Spees: Max.70m/min

5. Tube Length: 6-12m

6. Cutting Accuracy: ±3mm

7. Electric installed capacity: appro. 500KW

8. Size of whole line: about 80X9m

The ERW pipe mill with high frequency solid welder,can product he round pipe,square pipe and

rectangular pipe in high speed,and also can product the L,T,Z shape pipe,reduce the cost of roller ensure the quality of the finish pipe.

Product Process:

material(steel coil)→uncoiler→shear and welder→horizontal(or cage) accumulator→forming mill→

HF soild welder→sizing mill→rounghly straightening(turkey head)→cut off machine→run out table

High‐frequency welded tube mill line is designed to produce round tube diameter of 25.4 – 114 mm, and wall thickness of 0.8 ‐4.0 mm. This line utilizes roll forming to process steel strip into various shapes. Using high frequency induction heating, this line is capable of producing section material of various diameters and sizes by squeezing weld seam together into closed shape. The application of advanced aperture technology, PLC automatic control system and British Eurasia Digital speed‐regulating unit ensure that the production line works reliably and operates and maintains easily.

ERW Tube Mill Other Model

Model Diameter Range Pipe Thickness Line Speed(m/min)
HG20 8-25.4MM 0.3-1.2MM 120
HG32 10-32MM 1.4-1.5MM 120
HG50 16-76MM 0.7-2.5MM 30-120
HG76 25-76MM 1-4MM 30-100
HG89 32-89MM 1-4.5MM 30-80
HG114 45-114MM 1.5-5.0MM 30-60
HG165 60-165MM 3-7MM 30-50
HG219 114-219MM 4-8MM 20-40
HG273 114-273MM 4-10MM 15-30
HG325 165-325MM 4-10MM 10-30
HG426 165-426MM 4-12.7MM 8-25
HG508 219-508MM 4-16MM 8-20

Our Services

1.) We will send the engineer for the installation and training your workers how to operate this machine in correct way.

2.) Warranty Team

One year quality guarantee, life guarantee repair. Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the cost of the spare parts.

3.) We supply the pre-sell and after-sell service.

pre-sell service: workshop design, and production output design

after-sell service: installation and training, and the skilled engineer for working.

4.) We can also sent the engineer working for you serval months or 1 year. The engineer will help you to improve the output, reduce the waste and decrease the cost.

5.) We supply the pre-sell service-Design for whole project for stainless steel pipe making/ carbon steel pipe making.

6.) We will be responsible for the loading and shipping

FAQ

1.What are the types of stianless steel pipe welder equipment?

Stainless steel pipe welder equipment is classified by use: Industrail stainless steel pipe making machine, Decorative stainless steel pipe making machine.

2.What are the supporting part of stainless steel equipment?1. Decoiler: According to the specifications of the pipe to buy steel strip,put the coil up material on the shelf,introduction of forming part.

2. Forming Part: Using the scroll welded pipe dies.

3. Welder: Welding.

4. Grinding Part: Weld grinding.

5. Straightening and Sizing Part: Fine-tuning pipe diameter.

6. Cutting Part: Metal hydraulic cutting or grinding wheel cutting.

7. Length fixed: Automatic defining material.

3.What are the features of FOSHAN YXH stainless steel pipe welder equipment ?

FOSHAN YXH stainless steel pipe welder equiment is sturdy and durable, high precision, full automation, easy operation, continuous production, high efficiency, less waste of materials, the rate of finished product is high, low production cost.

4.Why steel pipe leakage welding?

1. Welding torch position is too high;

2. Welding torch around is not aligned;

3. Current is too high to melt;

4. Welding current is too small is not on;

5. No argon welding fire do not focus; (Replace argon)

6. Mould and steel with water or oil, caused by welding fire is not focused.(With Nitrocellulose lacquer thinner, turpentine or toluene cleaning steel strip)

5.What are the production of stainless steel pipe welder equipment and accessories needed?

A whole set of stainless steel pipe welder equipment including, pipe making machine, welder, mould(die/roller), round pipe polishing machine/square pipe polishing machine, polishing material, steel strip, etc.


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